Asu decryption specialty. Specialty automated information processing systems

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ORDER of the Ministry of Health and Social Development of the Russian Federation from 10-12-2009 977 ABOUT THE APPROVAL OF THE UNIFIED QUALIFICATION DIRECTORY OF THE POSITIONS OF HEADS ... Actually in 2018

TECHNICIAN FOR AUTOMATED CONTROL SYSTEMS FOR TECHNOLOGICAL PROCESSES (TECHNICIAN-DESIGNER-SYSTEM TECHNOLOGY)

Job responsibilities. He takes part in the design and implementation of automated control systems (ACS) and automated control systems (ASK) for various purposes under the guidance of a system engineer. It independently develops certain types of support for simple control or monitoring systems based on modern computer technology, instruments and automation. Completes and prepares project documentation for ACS and ASK, collects initial data on the inspected objects of management and carries out their initial processing. On the instructions of the system engineer, he performs the prototyping of the tested system and participates in the test layout. Makes changes to the design documentation and draws up notices of changes. He takes part in the adjustment of the components of the developed systems and their trial operation. Prepares and conducts acceptance tests and metrological tests of the developed systems with the design of test reports.

Must know: laws and other regulatory legal acts of the Russian Federation, methodological and regulatory documents relating to the design of automated information processing systems and process control; operating rules for computer equipment, instruments and automation tools used in control systems; the rules of technical operation of a complex of technical means and technological equipment of developed systems; standards and other regulatory documents governing the development of documentation for ACS and ASK; fundamentals of economics and labor organization; basics of labor law; rules on labor protection and fire safety; internal labor regulations.

Qualification requirements.

Technician in automated process control systems (technician-designer-system technician) category I: secondary vocational (technical) education and seniority in the position of technician in automated process control systems (technician-designer-system technician) category II for at least 2 years.

Technician in automated process control systems (technician-designer-system technician) category II: secondary vocational (technical) education and seniority in technician in automated process control systems (technician-designer-system technician) for at least 2 years.

Technician for automated process control systems (technician-designer-system technician): secondary vocational (technical) education without presenting requirements for work experience.

Unified Qualification Guide for the Positions of Executives, Specialists, and Other Employees (CEN), 2019
Section “Qualification Characteristics of the Positions of Employees of Nuclear Energy Organizations”
The section is approved by Order of the Ministry of Health and Social Development of the Russian Federation of 10.12.2009 No. 977

Technician for automated process control systems (technician-designer-system technician)

Job responsibilities. He takes part in the design and implementation of automated control systems (ACS) and automated control systems (ASK) for various purposes under the guidance of a system engineer. It independently develops certain types of support for simple control or monitoring systems based on modern computer technology, instruments and automation. Completes and prepares project documentation for ACS and ASK, collects initial data on the inspected objects of management and carries out their initial processing. On the instructions of the system engineer, he performs the prototyping of the tested system and participates in the test layout. Makes changes to the design documentation and draws up notices of changes. He takes part in the adjustment of the components of the developed systems and their trial operation. Prepares and conducts acceptance tests and metrological tests of the developed systems with the design of test reports.

Must know: laws and other regulatory legal acts of the Russian Federation, methodological and regulatory documents relating to the design of automated information processing systems and process control; operating rules for computer equipment, instruments and automation tools used in control systems; the rules of technical operation of a complex of technical means and technological equipment of developed systems; standards and other regulatory documents governing the development of documentation for ACS and ASK; fundamentals of economics and labor organization; basics of labor law; rules on labor protection and fire safety; internal labor regulations.

Qualification requirements.

Technician for automated process control systems (technician-designer-system technician): secondary vocational (technical) education without presenting requirements for work experience.

Very successful engineers APCS Do not become accidental. Very successful engineers APCS develop habits that can improve the results of work and, not least important, to seek recognition of these results. This article discusses habits that can be developed or improved to become a more successful engineer. APCS.

Introduction

7 habits cited in this article have crystallized over 20 years, based on work done with thousands of engineers APCS worldwide. I saw people who fought hard to defend their achievements, and at the same time I saw people who had excellent achievements, but these achievements could not get recognition. In this article, I will look at the habits that allowed engineers to become APCS the most successful in their profession.

7 habits

7 habits that are covered in this article: Next, we will examine each of these habits in more detail and give some tips on how to increase your level of success as an engineer APCS.

Habit number 1 - Know the process

Technological knowledge is the first and most important habit for an engineer APCS. To be effective in automation and process control, you must first thoroughly and thoroughly understand the process.

It takes time and effort. Start learning the process with flow charts and automation circuits. Study the production of the main product, through which stages of the technological process the raw materials pass, so that the finished product comes out, in the drawings highlight the route of movement of raw materials through all stages with a color marker until the finished product is obtained.

Chat with operators. They are directly involved in the process every day. They know a lot about how it flows. Operators are also aware of abnormal and unusual things that happen when process equipment fails, during downtime, during commissioning and change. The technological process does not always proceed as described in the design documentation. Make sure that you know what to expect from him in emergency situations.

Learn more during the night shift

Some great learning experiences in my career came during night shifts. Working on a night shift, you can work together with operators, get to know them closer and extract more knowledge about the technological process from their experience. You can even improve your own operator experience!

The best advice I can give an engineer APCS, this is to spend several weeks of your time working with operators.

Discuss the current metrics with your shift supervisor or with someone in the finance department to make sure you understand what those metrics mean. Understanding these business metrics will ensure that you work on the right things. Be sure to use the same methods and approaches to measure them. For example, if profit is measured in rubles per unit of freight transported, you must also determine profit in rubles per unit of freight transported.

Technical indicators are a good addition, but only if they can be related to business indicators. For example, if you want to improve quality (lower the percentage of rejects, for example), it might be a good idea to track a technical indicator such as volatility. You, for example, can prove that reducing variability has a direct effect on reducing the number of rejects.

Habit # 4 - Improve Your Performance with the Right Tools

I can admit that as an engineer, I like to dig into the details and using my engineering knowledge to identify the main cause that causes the problem. My intuition, experience and engineering thinking help me in this in aggregate. If you like to solve problems or solve complex problems for you - this is ambitious, then you can easily not be surprised at simpler ways to solve them.

For example, people often ask how to find control loops that work poorly. Yes, of course, you can go through all the control loops manually, analyzing their work and get a list of the 10 most problematic ones at the output. But, most likely, it will take a lot of time, because, definitely, you will spend part of the time trying to fix the detected problems right there.

To make this work much faster, I use tools to monitor the operation of control loops. Based on several key metrics, they allow you to automatically generate a list of the 10 most problematic at any given time, 24 hours a day.

But sometimes you may want to amuse your Ego and spend some time in an unintended way. All engineers APCS think they can adjust the control loop manually quickly. “Fast” - yes. “Correct” - not always. Use software tools to get the right settings fast.

These days, most companies are significantly reducing their engineering staff and you simply do not have time to be ineffective in all aspects of your work.

Habit No. 5 - Report on the results achieved and collaborate.

Perhaps this is the next most important habit after. If you do great things and nobody knows about it, you only lose from it.

Collaboration is the most important part of a habit. Make sure that you have a trusting relationship with as many people as possible working with you in the enterprise. Think outside the box, outside of normal behavior during working hours. Offer, for example, to have dinner meetings with some of the following people:

IT Director of the enterprise;
Your colleagues from other departments;
The "financial guru" of the enterprise;
Instrumentation engineers;
Heads of production sites;
Supply chain.

For the first time, this will seem like a daunting task. But you take away that this will help you establish closer cooperation with colleagues in the enterprise. One of the results of such close cooperation will be the opportunity to tell them about their achievements.

When you get good results, you just have to report them in a clear and concise form and of course from the point of view of the business performance of the enterprise. ? Go back to the results with which you started and show the current results that have been obtained thanks to your work.

When it comes to the fact that you need to report on the results achieved, be simpler. Do not write a 200 page report. No one will read it. Instead, send a short letter, for example, by e-mail, with pictures “Before and After” and short textual support, and in the subject line write something like: “Saving 5,000,000 rubles in the dehloration site”. Such a letter will be open, read and forwarded to others.

How much benefit can you bring to an enterprise? This, of course, depends on your role. But, an ordinary engineer APCShaving made certain efforts, it should be able to document about the annual savings of the enterprise in the amount of from 6 to 10 times its annual earnings in the enterprise. This savings can consist of any combination of the business indicators achieved by the enterprise listed above.

Habit # 6 - Continuing Learning

Never stop learning. One of the great mentors in my career was Virgil Colavitti. Virgil, worked at the same factory as me, for over 40 years. He seemed to know how each machine, each measuring device, each valve, each transformer and any other device in the world works inside. Working with him, I found out why and how it works. He had a natural curiosity, and he was never afraid to ask questions. Colleagues, working with him, often heard from him: "I wonder how it works ...". And of course, one of my colleagues began to explain how.

Today you have a huge number of training opportunities. You can take a training course at your facility in a training center or online. You can quickly find books and articles that allow you to delve into and understand almost any topic.

But be careful! Be sure to work with trusted sources of information. Published works of authors and reputable companies are excellent sources of information. But some online sources of information have poor editorial control and their accuracy of presentation is questionable at best.

Habit # 7 - Share your knowledge

Typically, between 20% and 30% of all control loops operate in manual mode. This should be shocking. Why don't people increase this percentage, why don't they pay attention to it? One of the reasons may simply be not understanding the meaning and importance of this. APCS not very clear for lay people. My parents, after paying for my college years for 12 years, still have a vague idea of \u200b\u200bwho the engineer is. APCS in fact.

Even in an enterprise, there are often vague, “mystical” ideas associated with engineers. APCS. We use strange terminology and talk about abstract things, such as, for example, “dynamics”, “dead time” and “derivative”. Many people in the enterprise related topics. APCSjust bewildered. Share your knowledge with them, this will increase your mutual understanding and will make you and them more effective.

For your own success, if people understand what you are doing, they will better understand your benefits for the enterprise and the company as a whole. It is very difficult to cut someone who brings a lot of benefits!

Due to the fact that many people in the enterprise often have very limited knowledge in the field of APCSthen even if you share a small amount of your knowledge in this area with them, it will be extremely useful. For example, during my work in the factory, we often used the so-called short thematic classes. They were accompanied by simple, one-page study guides. Thus, it was possible to conduct a short 3-minute lesson, for example, on such topics as:

What is cascade control?
Why do we use filters in our measuring instruments?
How to check speeding lock?
How to prevent sticking on the valve?

Whenever I was called at night to solve a problem, the next day I always created and conducted a short thematic lesson to prevent and solve this problem in the future. I realized that I would not be called up next time on this issue if 10 other people knew how to solve it. You can approach this both formally and not formally, as you wish. The key point here is that it is necessary to help spread this knowledge among more people.

conclusions

Your achievements will become better and better, and they will be recognized for you if you adopt 7 habits described in this article. Ordinary engineer APCS should be able to document about the annual savings for the company in the amount of 6 to 10 times higher than its annual earnings at the enterprise.

Documenting the results is the key to success. Make sure that you have the right tools and the opportunity to learn in order to be successful in your company.

This will be discussed in this article.

About the profession

How can one briefly characterize the profession in question? An industrial control system engineer is a person who is involved in various management and control processes, namely, their automation. This specialist also designs control devices and develops control algorithms. An engineer is obliged to carry out a complete and holistic set of works regarding commissioning, commissioning, and maintenance of an automated process control system.

The main part of the specialist’s work is to configure and configure the existing software of the software and hardware structure for a specific automation object. The employee must carry out special work on commissioning of automated process control systems, is obliged to develop specific schematic solutions for automation cabinets (this also includes equipment selection). A more detailed description of the entire workflow of a representative of the profession in question will help only by considering the main job responsibilities of the employee, as well as a list of things that a competent specialist should know.

What should an automated process control engineer know?

The representative of the profession in question is required to possess a huge amount of knowledge and skills. Among other things, a specialist in the field of automated control system TP should also have certain qualities and character traits. This includes, for example, stress tolerance, mindfulness, patience, good memory, and much more.

However, it is worth returning to the knowledge of an industrial control system engineer. So, the job description of this specialist prescribes the following:

the employee must know the automated control system, namely its content, functions and tasks, the procedure and methods for developing projects, etc.
the basis of economic and mathematical methods;
economic fundamentals;
labor law;
the foundation of cybernetics;
all documentation standards;
labor protection basics and safety

And much more. Thus, the engineer of industrial control systems must have a sufficiently wide amount of knowledge necessary for conducting labor activity.

Responsibilities and functions of an industrial control system engineer

The representative of the profession in question is endowed with a rather wide range of job functions. Below, only the most basic responsibilities of an automated process control engineer will be highlighted.

The employee is obliged to perform work related to the design and implementation of automated control systems based on the application of mathematical and economic methods.
The specialist is obliged to study and analyze all possible methods of managing the enterprise.
The employee must prepare all the data necessary for the work, as well as draw up technical specifications for the design of automated control systems.
An employee is required to develop an automated process control system.
The specialist should supervise, as well as help in the development of systems and circuits.

Of course, an industrial control system engineer has many other duties and functions. A complete list of them can be found in the job description of the employee.

The rights of an industrial control system engineer

Like all other workers working in different places, the representative of the profession in question has many different professional rights. Only the most basic rights of an automated process control engineer will be listed below.

The employee is able to get acquainted with the projects and management plans (but only if they in any way relate to the work of the specialist in question).
An employee is able to submit various plans, ideas and suggestions for optimization or modernization of an enterprise for consideration by his superiors.
The specialist is able to inform the management of various malfunctions, shortcomings and shortcomings in the enterprise. Also, the employee may offer some of his ideas to address these shortcomings.
An employee may request from the authorities all the documents necessary for the performance of labor activities. In addition to documents, the employee may require the management of certain tools or elements necessary to carry out the work.
Attracting specialists from other areas in order to solve any job tasks is also included in the list of specialist rights.

Responsibility of an industrial control system engineer

A large number of functions of varying complexity has an ACS engineer. The duties of this specialist give rise to enormous responsibility. What can the representative of the profession in question be held responsible for?

Here are just a few points from the job description:

The employee is fully responsible for the full performance, or for the performance, but inappropriately, of his duties and responsibilities.
The employee is obliged to bear responsibility in accordance with the current civil and labor codes of the Russian Federation, if he caused material damage or other harm to the company.
The worker is responsible for committing offenses or crimes committed in the workplace.
The employee is responsible for any unplanned or uncoordinated experiments at the workplace.

There are other points where an employee can be held accountable for his actions or inaction. Above, however, the most important points were mentioned, namely those that are prescribed by the job description of the automated process control engineer.

Duties of the leading engineer of industrial control systems

Who is a leading industrial control system engineer? Properly answering this question will not be so simple. However, it is still possible to draw up a relatively holistic picture - if you list the main functions and responsibilities of this specialist. ASU TP practically does not prescribe anything about this specialist. The employee, of course, has a list of responsibilities. For example, the following applies to them:

timely passage of honey. inspections;
observance of labor discipline;
the specialist is assigned all the functions of an automated process control engineer, etc.

However, the main labor functions are not given in the instructions. From this we can conclude that the specialist in question is, one might say, the "headman" in the field of ACS. All the duties of an ordinary engineer are transferred to the leading engineer, however, some managerial functions are assigned to him.

What should the head of the automated process control department know?

The work in question is quite complex and responsible. An industrial control system engineer is a really important person.

And what about the head of the department of industrial control systems? The first thing worth noting is what knowledge the specialist in question should have. The job description prescribes that the head of the department:

must know all the prospects for the development of the organization;
must thoroughly know the structure and mechanism of the organization;
must understand the procedure for developing projects in the enterprise;
must know all the standards and norms established in the organization.

The head of the department must know many other things.

The first group of duties of the head of the department of industrial control systems

The official in question has a lot more responsibilities than the leading engineer of an automated process control system. The job description prescribes the following functions for the head of the department:

the employee directs the implementation and development of projects based on mathematical and economic methods, means of communication, elements of the theory of cybernetics and economics, etc.

The specialist is obliged to organize research on the ACS TP system, as well as to monitor the order and production planning in order to transfer certain processes to automatic mode.
The specialist is obliged to study the problems of the ACS TP system.
The head of the department is required to periodically draw up technical specifications for certain production processes.

The second group of duties of the head of ACS TP

The specialist in question is obliged to ensure the preparation of plans for the implementation and design of automated process control systems, as well as monitor the implementation, the formulation of tasks, their algorithmization, coordination of technological support, and the creation and implementation of certain typical blocks.

The head of the department should organize some types of work to modernize and improve the circulation of documents in production. This includes, for example, the definition of output and input documentation, the order of output and input, transmission via communication channels, etc.

The specialist in question should also lead to the compilation of certain instructions, teaching materials, and other documentation. It is also worth noting that all other work with documentation in production should be coordinated with the head of the department.

Beginning: 20,000 ⃏ per month

Experienced: 40,000 ⃏ per month

Professional: 56000 ⃏ per month

* - information on salaries is given approximately on the basis of vacancies on profile sites. Salaries in a specific region or company may vary. Your income is greatly influenced by how you can apply yourself in the chosen field of activity. Income is not always limited only to what job offers in the labor market offer you.

Demand for the profession

Many companies and many enterprises require qualified Engineers to automate process control systems.

Who is the profession suitable for?

The profession associated with technology and mechanisms does not tolerate a crony attitude to work. Responsibility and accuracy of all actions are important here. Even meticulous work, sometimes, requires stress resistance. Responsibility and attentiveness of a specialist will help him prevent mistakes in work.

Career

An automation engineer for a process control system has three categories. This is determined by the presence of higher education and work experience. An experienced qualified specialist will always be in demand in the labor market.

Responsibilities

In order to improve product quality, to make the labor of workers in production safe and highly productive, it is necessary to automate process control systems. Before this, the engineer studies the range of necessary work and conducts research. Draws up plans for the automation and mechanization of production processes, material handling, handling and storage operations. Received for consideration sketches and technical projects, drawings. Participates in installation work, commissioning and commissioning of automation and mechanization. It controls their maintenance and ensures that the work meets the criteria of reliability and quality. The engineer describes the results of the work done in the report.

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